10.14489/td.2025.11.pp.054-058

2025, 11 November

DOI: 10.14489/td.2025.11.pp.054-058

Ushakov M. V., Nikolsky S. M., Vorobyov I. A.
DEVELOPMENT OF TOOLS FOR ASSESSING THE MANUFACTURING QUALITY OF A RUN-IN GEAR-CUTTING TOOL
(pp. 54-58)

Abstract. This article discusses the use of coordinate measuring machines (CMM) to assess the manufacturing quality of disc shears, a complex-profile gear-cutting tool. The developed hardware and software package is presented, which makes it possible to automate the process of controlling the geometric parameters of the tool in accordance with the requirements of GOST 8570‒80. The method of forming control points on the lateral surface of the teeth, an algorithm for measuring and processing the results to determine key quality indicators is described: radial runout of the tooth ring, fluctuations in the length of the general normal, deviations in the engagement pitch, errors in the profile and direction of the tooth. Special attention is paid to the presentation of the developed algorithm for processing measurement information, which ensures that the control results comply with the requirements of regulatory documentation. It is concluded that the proposed solution makes it possible to unify, automate and improve the efficiency of the quality control process of complex gear-cutting tools at machine-building enterprises.

Keywords: quality assessment, disk locker, coordinate measuring machine (CMM), software, control points, geometric parameters, processing algorithm.

+ - About the Authors Click to collapse

M. V. Ushakov, S. M. Nikolsky, I. A. Vorobyov (Tula State University, Tula, Russia) E-mail: Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра. , Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра. , Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.

+ - References Click to collapse

1. Ushakov, M. V., Vorobev, I. A., & Nikolskiy, S. M. (2024). Strategy for controlling gear parameters on a CMM. Fundamentalnye i Prikladnye Problemy Tekhniki i Tekhnologii, (2), 177–181. [in Russian language]
2. Surkov, I. V., & Myagkova, M. V. (2007). Coordinate measurements of linear-angular parameters of gears. Oborudovanie i Instrument. Metallobrabotka, (6), 2–6. [in Russian language]
3. Nikolskiy, S. M., Ushakov, M. V., Vorobev, I. A., & Nuzhdin, G. A. (2024). On the issue of multiple measurements of gear parameters on a CMM. Mir Izmerenii, (4), 68–74. [in Russian language]
4. Gosudarstvennyi komitet po standartam. (1985). GOST 8570-80. Diskovye shevery. Tekhnicheskie usloviia [Disc shaving cutters. Specifications] (Standart Inform). [in Russian language]
5. Ushakov, M. V., Vorobev, I. A., & Nikolskiy, S. M. (2022). Recommendations for developing a methodology for gear inspection on a CMM. Kontrol. Diagnostika, (9), 46–51. [in Russian language]
6. Surkov, I. V., & Myagkova, M. V. (2007). Modern means of controlling linear-angular parameters of gears. Oborudovanie i Instrument. Metallobrabotka, (4), 48–51. [in Russian language]
7. Ushakov, M. V., Vorobev, I. A., & Nikolskiy, S. M. (2024). Strategy for measuring gears using a coordinate measuring machine. In Teoriia i praktika zubchatykh peredach i reduktorostroeniia [Theory and practice of gear transmissions and gearbox engineering]: Proceedings of the International Scientific and Practical Conference (pp. 158–166). Izhevsk. [in Russian language]
8. Ushakov, M. V., Vorobev, I. A., & Nikolskiy, S. M. (2022). Algorithmization of the process of measuring information processing during gear inspection on coordinate measuring machines. Almanakh Sovremennoi Metrologii, (3), 154–159. [in Russian language]

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DOI: 10.14489/td.2025.11.pp.054-058

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