DOI: 10.14489/td.2025.09.pp.016-023
Syasko V. A., Litvinov B. Ya., Vasiliev A. Yu., Alekhnovich V. V., Tomsky K. A. THICKNESS MEASUREMENT OF ELECTRODEPOSITED NICKEL-PHOSPHORUS COATINGS OF BALL PLUGS BY MAGNETIC INDUCTION METHOD (pp. 16-23)
Abstract. The paper deals with the issues of modernization of magnetic induction measuring transducer for measuring the thickness of magnetic electrodeposited nickel-phosphorus coatings used in the manufacture and operation of ball plugs of shut-off valves of gas pipelines. A finite-element model of a magneto-induction measuring transducer with an external ring permanent magnet has been developed, the interfering parameters have been investigated and the main components of the measurement error have been calculated. The calibration of the measuring transducer was carried out and measurements of coating thickness of certified samples of ball plugs were performed, which confirmed the permissible error of the measurement result not more than 5 % of the measured thickness in the range from 25 to 150 microns.
Keywords: ball plug, ENP coating, thickness measurement, magnetoinduction method.
V. A. Syasko, B. Ya. Litvinov (FGUP “VNIIM named after D.I. Mendeleev”, St. Petersburg, Russia) E-mail:
Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.
A. Yu. Vasiliev (LLC “CONSTANTA”, St. Petersburg, Russia) E-mail:
Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.
V. V. Alekhnovich (St. Petersburg Mining University of Empress Catherine II, St. Petersburg, Russia) K. A. Tomskiy (FGUP “VNIIM named after D.I. Mendeleev”, St. Petersburg, Russia) E-mail:
Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.
1. Lyubchik, A. N., Krapivsky, E. I., & Bolshunova, O. M. (2011). Forecasting the technical condition of main pipelines based on accident analysis. Zapiski Gornogo Instituta, (192), 153. [in Russian language]. https://pmi.spmi.ru/index.php/pmi/article/v 2. Dzhemilev, E. R., Shammazov, I. A., Sidorkin, D. I., et al. (2022). Development of technology and device for repairing main pipelines by cutting out defective sections. Neftyanoye Khozyaystvo, (10), 78–82. [in Russian language]. https://doi.org/10.24887/0028-2448-2022-10-78-82 3. Krizsky, V. N., Viktorov, S. V., & Luntovskaya, Ya. A. (2022). Modeling transient insulation resistance of main pipelines based on magnetic induction vector modulus measurements. Matematicheskoye Modelirovaniye, 34(9), 107–122. [in Russian language]. https://doi.org/10.20948/mm-2022-09-07 4. Dong, V. H. (2003). Ball valves for gas pipelines. In New technologies for the oil and gas region: Proceedings of the All-Russian Scientific and Practical Conference of Students, Postgraduates and Young Scientists Dedicated to the 50th Anniversary of TII-TyumGNGU, Tyumen, January 1, 2013 [in Russian language]. 5. Piksaikin, R. V., & Stepanenko, O. A. (2012). Gas and fluid leak monitoring in ball valves of main pipelines. Svarka i Diagnostika, (3), 51–52. [in Russian language] 6. Gaffanov, R. F., & Shchenyatsky, A. V. (2015). Modern problems of corrosion-resistant and protective coatings for shut-off valves. Intellektual'nyye Sistemy v Proizvodstve, 26(2), 52–55. [in Russian language] 7. Burkov, A. A., & Bytsura, A. Yu. (2022). Corrosion properties and tribological behavior of tungsten carbide coatings with aluminide matrix on AISI304 stainless steel. Fundamental'nyye Problemy Sovremennogo Materialovedeniya, 19(4), 509–519. [in Russian language] https://doi.org/10.25712/ASTU.1811-1416.2022.04.010 8. Poletika, I. M., Makarov, S. A., Tetyutskaya, M. V., & Krylova, T. A. (2012). Electron-beam deposition of wear-resistant and corrosion-resistant coatings on low-carbon steel. Izvestiya Tomskogo Politekhnicheskogo Universiteta, (2). [in Russian language]. https://cyberleninka.ru/article/n/elektronno-luchevaya-naplavka-iznosostoykih-i-korrozionno-stoykih-pokrytiy-na-nizkouglerodistuyu-stal 9. Kovensky, I. M. (2014). Metallic coatings for parts and structures of oil and gas equipment. Heat treatment: Textbook. TyumGNGU. [in Russian language] 10. American Petroleum Institute. (2008). Specification for pipeline valves (API 6D). 11. International Organization for Standardization. (2007). Petroleum and natural gas industries–Pipeline transportation systems–Pipeline valves (ISO 14313). 12. American Society of Mechanical Engineers. (2013). Valves–Flanged, threaded, and welding end (ASME B16.34). 13. Manufacturers Standardization Society. (2004). Quality standard for steel casting for valves, flanges, fittings and other piping components (MSS SP-55). 14. Irkutsk Oil Company LLC. (2019). Unified technical requirements for ball valves supply (MU.10.36). [in Russian language] 15. Gazprom. (2018). Pipeline valves. Special ball valves. General specifications (STO Gazprom 2-4.1-1108-2017). Gazprom Expo. [in Russian language] 16. International Organization for Standardization. (2016). Non-magnetic coatings on magnetic substrates–Measurement of coating thickness–Magnetic method (ISO 2178). 17. Elcometer. (n.d.). Elcometer 456 coating thickness gauge – Separate. Retrieved February 10, 2025, from https://www.elcometer.com/en/coatings-inspection/protective-coatings-inspection-products/dry-film-thickness/digital/elcometer-456-separate-coating-thickness-gauge.html 18. Konstanta. (n.d.). Konstanta K5: Multifunctional device for measuring geometric parameters and environmental parameters. Retrieved February 10, 2025, from https://constanta.ru/catalog/konstanta-k5 [in Russian language] 19. Gamburg, Yu. D. (2020). Electroless nickel plating (obtaining nickel-phosphorus coatings by electrocatalytic hypophosphite reduction). Russian Academy of Sciences. [in Russian language] 20. Parkinson, R. (1997). Properties and applications of electroless nickel. Nickel Development Institute. 21. Vonsovsky, S. V. (1971). Magnetism. Nauka. [in Russian language] 22. Syasko, V., Solomenchuk, P., Ivkin, A., & Vasilev, A. (2021). Thickness inspection of magnetic nickel coatings on ball valve mechanisms. BINDT NDT 2021 Webinar Week. 23. Konstanta. (n.d.). ID2: Magnetic induction transducer series ID. Retrieved February 10, 2025, from https://constanta.ru/catalog/id2 [in Russian language] 24. Gogolinsky, K. V., Ivkin, A. E., Alekhnovich, V. V., et al. (2020). Evaluation of the accuracy indicators in determination of the coating thickness by crater grinding method. Industrial Laboratory. Diagnostics of Materials, 86(7), 39–44. https://doi.org/10.26896/1028-6861-2020-86-7-39-44 25. Russian Metrological Service. (2004). Ensuring measurement efficiency in process control. Measurement error estimation with limited initial data (RMG 62-2003). Standards Publishing House. [in Russian language] 26. Konstanta. (n.d.). Konstanta Sh2: Coating thickness gauge by destructive method. Retrieved February 10, 2025, from https://constanta.ru/catalog/konstanta-sh2 [in Russian language]
This article is available in electronic format (PDF).
The cost of a single article is 700 rubles. (including VAT 20%). After you place an order within a few days, you will receive following documents to your specified e-mail: account on payment and receipt to pay in the bank.
After depositing your payment on our bank account we send you file of the article by e-mail.
To order articles please copy the article doi:
10.14489/td.2025.09.pp.016-023
and fill out the form
|